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MerCruiser # 26 GM 4 Cylinder 181 cid (3.0L)
90-861329--1
MerCruiser # 26 GM 4 Cylinder 181 cid (3.0L)
90-861329--1
- Number 26 1
- 90-861329--1 2
- Engine Mechanical Components 4
- Replacement Parts 4
- Models Covered in This Manual 4
- Service Manual Outline 5
- Introduction 8
- How to Use This Manual 8
- How to Read a Parts Manual 9
- POWER STEERING PUMP ASSEMBLY 9
- Directional References 10
- Engine Rotation 10
- Propeller Information 11
- Water Testing New Engines 12
- Boat and Engine Performance 12
- GENERAL INFORMATION 13
- Marine Fouling 14
- Weight Distribution 15
- Water in Boat 15
- Elevation and Climate 15
- IMPORTANT INFORMATION 17
- Maintenance Schedule 18
- MAINTENANCE 19
- Fluid Capacities 21
- 20-Hour Break-In Period 21
- After Break-in Period 22
- End of First Season Checkup 22
- Gasoline / Alcohol Blends 23
- Boat / Motor Storage 24
- Winter Storage 24
- Warranty 24
- Continuing Evaluations 24
- Crankcase Oil 25
- Adding Crankcase Oil 26
- Changing Oil and Filter 27
- Priming Engines With Oil 27
- Power Steering System 28
- Filling and Bleeding 29
- Closed Cooling System 30
- Flushing System 31
- BOAT IN WATER 32
- Lubrication 33
- Shift Cable 34
- Power Package Layup 36
- Used Spark Plug Analysis 49
- Spark Plug Analysis 50
- Cold Fouling 51
- Overheating 51
- High Speed Glazing 51
- Scavenger Deposits 52
- Pre-Ignition Damage 52
- Reversed Coil Polarity 52
- Splashed Deposits 53
- Mechanical Damage 53
- RPM Too High 55
- RPM Too Low 55
- Important Information 56
- EST Ignition System Check 57
- Ignition System Check(1 of 2) 58
- Charging System Inoperative 60
- Noisy Alternator 61
- Fuel System Rich 61
- Fuel System Lean 62
- Carburetor Malfunction 62
- Engine Runs Poorly At Idle 64
- Engine Acceleration Is Poor 65
- Poor Fuel Economy 66
- Radio Noise 67
- Miscellaneous 67
- Instrumentation Malfunction 68
- Engine Noise 68
- Valve Cover Area 69
- Cylinder Area 69
- Camshaft Area 69
- Crankshaft Area 70
- Low Oil Pressure 73
- High Oil Pressure 73
- Excessive Oil Consumption 74
- Water in Engine 75
- Water On Top Of Pistons 76
- Engine Overheats 77
- Cooling System 78
- Power Steering 79
- Noisy Pump 80
- Fluid Leaks 80
- Seawater Pickup Pump 81
- REMOVAL AND INSTALLATION 83
- Lubricants/Sealers/Adhesives 84
- Engine Removal 85
- Engine Alignment 93
- Engine Connections 95
- SERVICE MANUAL NUMBER 26 101
- Table of Contents 103
- Table of Contents (continued) 104
- Torque Specifications 105
- Special Tools 106
- Engine Specifications 107
- Lubricants/Sealants/Adhesives 107
- Piston Ring: Oil 108
- Piston Pin 108
- Crankshaft 108
- Camshaft 108
- Cylinder Head 109
- Valve System 109
- Engine Identification 110
- Priming Engine With Oil 111
- Bearing Failures 112
- Improper Seating 113
- Fatigue Failure 113
- Piston Failures 114
- Detonation 115
- Engine Mounts 116
- Rocker Arm Cover 117
- Push Rod Cover 118
- Rocker Arm/Push Rod 119
- Valve Adjustment 120
- Engine Running 121
- Hydraulic Valve Lifters 122
- Cleaning and Inspection 123
- Installation 123
- Disassembly 128
- Cleaning 128
- Inspection 129
- Rocker Arm Studs 130
- Valve Guide Bore Repair 131
- Valve Seats 132
- Reassembly 133
- Dipstick Specifications 135
- Oil Pump 137
- Torsional Damper 139
- Crankcase Oil Seal 141
- Crankcase Front Cover 142
- Flywheel and Engine Coupler 143
- Rear Main Oil Seal 145
- Main Bearings 146
- Checking Clearances 147
- Main Bearing Replacement 148
- Connecting Rod Bearings 149
- Inspection and Replacement 149
- PISTON RINGS 154
- Crankshaft Sprocket 159
- Camshaft Gear Replacement 162
- Camshaft Bearings 164
- Cylinder Block 166
- CYLINDER CONDITIONING 168
- CYLINDER BORING 168
- CYLINDER HONING 169
- PISTON SELECTION 170
- Oil Filter By-Pass Valve 171
- ELECTRICAL SYSTEM 175
- Identification 176
- Replacement Parts Warning 176
- Battery Cable Recommendations 177
- Starting System Components 178
- Positive Current Flow 182
- Charging Guide 183
- Slave Solenoid Identification 184
- Solenoid Switch 185
- Periodic Inspection 185
- PG260 Starter Motor 186
- PG260 Exploded View 187
- Starter Motor Repair 188
- STARTING SYSTEM 189
- Armature Tests 193
- Gear Bearing 194
- Shaft Assembly Bearing 195
- Drive End Housing Bearing 195
- Brushes and Brush Holder 196
- Starter Solenoid 202
- PG260F1 Starter Motor 205
- Exploded View 206
- Specifications 222
- Description 223
- Precautions 224
- Cleaning And Inspection 225
- Distributor Installation 226
- Ignition Timing 227
- Component Tests 230
- Testing Ignition Coil 231
- Testing Pickup Coil 231
- Advance Curve 233
- Initial Timing 1° ATDC 234
- Initial Timing 2° ATDC 235
- System Components 241
- Periodic Maintenance 242
- Drive Belt Tension Adjustment 243
- Circuitry Test 244
- CHARGING SYSTEM 245
- Current Output Test 246
- Voltage Output Test 247
- Alternator Repair 248
- Component Testing 255
- Batteries 265
- Mando 55 Amp Alternator 266
- Battery Isolator Diagram 268
- Mando 65 Amp Alternator 269
- Special Information 275
- QSI SERIES 276
- IndexIndex 276
- Oil, Fuel and Temperature 277
- Battery Gauge 279
- Cruiselog Meter 280
- Vacuum Gauge 280
- Speedometer 281
- Tachometer 281
- Gauge Replacement 281
- Oil Pressure 282
- Water Temperature Sender 283
- 140°F (60°C) 121-147 284
- 194°F (90°C) 47-55 284
- 212°F (100°C) 36-41 284
- INSTALLATION 285
- Fuel Tank Sender 286
- Capsule Type 287
- Switches 288
- Audio Warning System 289
- Oil Pressure Switch 290
- Water Temperature Switch 290
- INSTRUMENTATION 291
- Wiring Diagrams 296
- A - Ignition Components 297
- C - Audio Warning Components 297
- 10 RED GXL 300
- 8 RED–PPL 300
- WIRING DIAGRAMS 301
- PRIMARY STATION 304
- SECONDARY STATION 304
- Battery Meter Gauge 306
- Cruiselog 306
- Fuel Gauge and Sender 307
- Water Temperature Gauge 308
- Oil Pressure Gauge 309
- FUEL SYSTEM 311
- Lubricants/Sealants 313
- Fuel Delivery System 315
- Fuel System Components 316
- Water Separating Fuel Filter 316
- Replacement 317
- Testing Fuel Pump 319
- Fuel Pump Replacement 320
- FUEL PUMP 321
- Important Service Information 327
- Needle/Seat Change 328
- Maintenance 330
- Fuel Inlet Filter 331
- Adjustments 332
- MERCARB 2 BARREL CARBURETOR 333
- Choke Setting 334
- Final Idle Speed and Mixture 335
- Exploded View Parts List 339
- FLOAT DROP 354
- COOLING SYSTEM 359
- Flushing Cooling System 361
- Thermostat 363
- Draining Instructions 366
- SEAWATER COOLED MODELS 367
- STANDARD DRAINING PROCEDURES 368
- Recommissioning 370
- Cooling System Flow Diagram 374
- Coolant Recovery Bottle 379
- Pressure Cap Maintenance 380
- Heat Exchanger Repair 381
- Testing Closed Cooling System 381
- Testing Heat Exchanger 383
- Testing Pressure Cap 383
- Changing Coolant 387
- SINGLE POINT DRAIN SYSTEM 388
- CLOSED COOLED MODELS 389
- Draining Diagram 390
- Cleaning System 391
- EXHAUST SYSTEM 399
- Exhaust System 400
- MANIFOLD 403
- Emissions Testing 405
- POWER STEERING 407
- With Cold Engine 409
- With Warm Engine 410
- POWER STEERING PUMP 411
- Pump Pulley Replacement 412
- System Flow Diagram 420
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